Recent prosecutions: Leading builders merchant fined £2 million after fatal car accident

A prominent builders merchant has been ordered to pay a £2 million fine and £85,000 in costs following the death of a car driver.

In May 2020, a strip of timber came loose and fell from a lorry into the windscreen of an oncoming car, tragically killing the driver.

A joint investigation between the depot’s local council and the Health and Safety Executive (HSE) found that the timber was not adequately banded or anchored to the vehicle. The load was secured with a single ratchet strap and the lashing used was insufficient for the job.

While the incident follows several similar breaches, including lorries shedding materials such as steel bars and corrugated pipes, the merchant has taken proactive steps to strengthen safety processes. These include driving ‘industry-wide improvements’ on work safety, implementing new training, and using CCTV to spot-check that load safety measures are followed.

Updated rules for securing loads on HGVs and goods vehicles

In 2023, the Driver and Vehicle Standards Agency (DVSA) revised their guidance on securing loads on HGVs and goods vehicles. The code of practice covers six key areas and provides practical information on load security, compliance checks, and legal requirements. 

The bullet points below provide a broad-brush summary of the regulations. To prevent accidents and ensure compliance, businesses should consult the DVSA guidance in detail and speak to an experienced health and safety consultant about specific requirements.

1. Responsibility for load security

Unsecured loads can compromise vehicle handling, increase rollover risks, and cause road hazards. Everyone involved in loading or transport operations – including vehicle operators, drivers, and consigners – must ensure that loads are properly secured for transit and safely unloaded.

2. Load securing

The best load securing method depends on the load type and vehicle. Your system may include lashings, friction mats, or physical barriers like coil wells and bulkheads. Some loads require transport frames, boxes, stillages, or cages.

As a minimum, your load securing system should withstand forces equivalent to:
‍

·         the entire weight of the load in the forward direction

·         half the weight of the load to the sides

·         half the weight of the load to the rear

3. What to do if a load becomes unstable in transit

If a load shifts during your journey but remains on the vehicle, slow down gradually, avoid sudden braking, and find a safe place to stop. Resecure the load – without putting yourself at risk – and only continue your trip if the load is fully secured.

If the goods fall from your vehicle and are likely to obstruct traffic or place others in danger:  
‍

·         Stop in a safe place as soon as possible.

·         Call 999 and report the incident to the police.

·         Wait until the emergency services or highway authorities arrive.

4. Securing loads on HGVs and goods vehicles

There is no single solution for securing loads, so it’s essential to assess risks, work with robust, reliable equipment, and choose the most suitable method for your load, vehicle, and conditions. All securing tools – from attachment points to ratchets and ropes – should be properly stored and regularly inspected for damage or wear.

5. Loading different types of vehicles

The DVSA’s code of practice provides detailed guidance on securing loads across various vehicle types, including bulk tippers, flatbeds, low loaders, vans, and multi-deck trailers. For tailored loading strategies for every kind of vehicle, read the DVSA guidance and consult the Opus Safety team.

6. Transporting different load types

DVSA guidelines cover the transportation of various goods, including abnormal loads, non-hazardous materials, and bulk bags. For expert advice on specific stacking and securing practices, reach out to your Opus Safety consultant.

For a deeper dive into the DVSA’s guidance on securing loads on HGVs and goods vehicles, read our dedicated blog.

Get specialist support to prevent workplace accidents and injuries

For expert support on risk assessments, vehicle compliance, and approved loading and unloading practices, we’re here to help.

Contact our knowledgeable consultants on 0330 043 4015 or email hello@opus-safety.co.uk.

‍